Akhtar Foam Industries Ltd. boasts of an elaborately planned manufacturing facility. The facility is spread over 1,30,000 sq. ft. and is equipped with State-of-the-Art machinery. To promote maximum output and personnel safety, it has the best-planned plant layout and an intricate system of safety measures at multiple levels.
Akhtar Foam Industries Ltd. is equipped with some of the best machinery in the industry. From production of foam to its processing and packing, the product passes through a set of highly accurate machines, which aid in a higher production rate and better quality.
Processing and Packing
The processing facility at the plant maintains high standards of accuracy and precision. 30 meter long blocks are brought in from the storage shed through a system of cranes and conveyors, and undergo a series of cutting and packing operations to produce the desired end product.
Storage and Handling
Production of foam is an exothermic polymerization reaction, and a well-planned curing area is essential to ensure the thermal and dimensional stability of the end product. The use of racks and conveyors, coupled with a huge long-block storage facility is the key aspect to providing not just a quality product, but timely deliveries and service to all clients.
Scrap Disposal and Recycling
The plant also boasts of a recycling facility that uses waste and scrap foam pieces in making rebonded foam. This foam finds use in various applications such as carpet underlays and mattresses and ensures minimal waste generation from the facility.